Auto Crane AC40 Piston User Manual

This manual must be read carefully before using your Auto Crane Air Compressor.Store in a safe and convenient location for future reference.For techni

10 755501900– AC40 system is to run intermittently.– When the AC40 is installed with other hydraulic drive equipment it will require a dedicated flow

11 755501900Description of ComponentsCompressor Assembly - The Auto Crane AC40 hydraulic drive piston compressor assembly is a positivedisplacement, i

12 755501900Installation & OperationThis air compressor should be installed only by those who have been trained and delegated to do so andwho have

13 7555019002. Installing the WiringThis unit is shipped from the factory with all necessary internal wiring installed. The only remainingwiring nec

14 755501900This inspection should be done prior the compressor test.I. Check all assemblies, clamps, fittings, hose connections, nuts, and bolts to e

15 755501900V. Record all serial numbers for this installation.A. Vehicle V.I.N.______________________________________________________________________

16 7555019006. Operating ProcedureI. Read the operation section in the manual carefully before proceeding onto the initial start-up.II. Start power s

17 755501900This section contains instructions for performing the inspection, lubrication, and maintenance proce-dures required to maintain the compre

18 755501900MaintenanceLubrication and Maintenance ChartThe LUBRICATION AND MAINTENANCE CHART lists serviceable items on this compressorpackage. The

19 755501900The following are general characteristics for a piston lubricant. Due to the impossibility of establishing limitson all physical and chem

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20 755501900Compressor Oil Fill, Level, and DrainBefore adding or changing compressor oil, make sure that the compressor is completely relieved ofpres

21 755501900MaintenanceHYDRAULIC OIL COOLERThe interior of the oil cooler should be cleaned when the pressure drop across it at full flow exceeds 25PS

22 755501900The troubleshooting procedures to be performed on the equipment are listed below. Each symptomof trouble for a component or system is fol

23 755501900TroubleshootingContacting Auto CranePhone: (918) 836-0463Fax: (918) 834-5979http://www.autocrane.comWhen calling for technical support,

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25 755501900PARTS ANDILLUSTRATIONSECTION

26 755501900Frame SystemReference Drawing - 7555011008787123564

27 755501900Frame SystemReference Drawing - 755501100Parts ListDESCRIPTIONPART NUMBERQTYITEMFRAME75550110111NUT75550003762WASHER32097600013BOLT3303710

28 755501900Piston SystemReference Drawing - 755501200218198576949367543131115201211101611417

29 755501900Piston SystemReference Drawing - 755501200Parts ListITEMQTYPART NUMBERDESCRIPTION1 4 755501201PLUG2 1 755501202 SIGHTGLASS3 2 755501203PLU

3 755501900ContentsRevision List...5Welcome...

30 75550190044134329373040443442332536332441139Piston AssemblyReference Drawing - 75550130028223227131411191917161931358512623242620152138457918184128

31 755501900Piston AssemblyReference Drawing - 755501300Parts ListITEM QTY PART NUMBER DESCRIPTION14755501301 ROD24755501302 RING3 8 755501303 RING4 4

32 755501900Cooler SystemReference Drawing - 755501400134161714131281596710431511127

33 755501900Cooler SystemReference Drawing - 755501400Parts ListDESCRIPTIONPART NUMBERQTYITEMWASHER02030000061NUT01630000022WASHER02020000043BOLT00550

34 755501900Hydraulic Drive SystemReference Drawing - 75550150053811072461312119

35 755501900Hydraulic Drive SystemReference Drawing - 755501500Parts ListDESCRIPTIONPART NUMBERQTYITEMBOLT00870200021MOTOR75550001012DECAL75550005713H

36 755501900Discharge SystemReference Drawing - 755501600141461211103510111221318974

37 755501900Discharge SystemReference Drawing - 755501600Parts ListDESCRIPTIONPART NUMBERQTYITEMPLUG75550132421CONNECTOR75550160112NIPPLE75550160213EL

38 755501900Canopy SystemReference Drawing - 7555017007632175984

39 755501900Canopy SystemReference Drawing - 755501700Parts ListDESCRIPTIONPART NUMBERQTYITEMBOLT75550170161WASHER75550170262WASHER75550170363CANOPY A

4 755501900Drawings...25Frame System...

40 755501900Decal SystemReference Drawing - 7555018003D3F3C3B13H24A3D3G3A3E3H

41 755501900Decal SystemReference Drawing - 755501800Parts ListITEM QTY PART NUMBER DESCRIPTION1 2 755500053DECAL, AUTO CRANE2 1 755501801 DECAL, SERI

42 755501900System Schematic

43 755501900WARRANTY SECTION

44 755501900 P.O. Box 580697 * Tulsa, OK 74158-0697 4707 N. Mingo Rd. * Phone (918) 836-0463 LIMITED WARRANTY 2 YEAR PARTS AND LABOR Auto Cra

5 755501900Revision ListETAD NOITACOL EGNAHCFONOITPIRPCSED SLAITINI

6 755501900WelcomeGeneral InformationThank you for choosing the Auto Crane AC40 Hydraulic Air Compressor.Before operating this compressor, read over

7 755501900IMPORTANT READ BEFORE OPERATING EQUIPMENTRemember, safety is basically common sense. While there are standard safety rules, each situation

8 755501900SafetyThe following safety precautions are a general guide to safe operation of the equipment.Read and understand the operations manual and

9 755501900Safety Never disable, override, or remove safeties, either temporarily or permanently.Connect air hoses only in full compliance with OSHA S